CNC Machining
3-, 4- and 5-axis milling plus CNC and Swiss turning for metal and plastic components.
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Manufacturing Capabilities
A Practical Capability Guide for Multi-Process Product Development
Compare processes, materials, size envelopes and indicative targets across CNC machining, sheet metal, additive manufacturing, molding, PCBA and product integration before sending your RFQ.
ONE RFQCOORDINATED REVIEW
CNC
Sheet Metal
3D Printing
Molding
PCB / PCBA
Integration
Capability Directory
Choose a Process, Then Confirm the Production Route
Like a technical specification catalog, this page organizes the information engineers need to shortlist a process. Published figures are planning references, not automatic acceptance criteria.
Sheet Metal
Laser cutting, punching, bending, welding, hardware insertion and fabricated assemblies.
View sheet specifications3D Printing
FDM, SLA, SLS, MJF and DMLS routes for plastic, resin and metal parts without tooling.
View printing processesInjection Molding
Prototype and production tooling, overmolding, insert molding and molding program support.
View molding optionsPCB & PCBA
PCB fabrication, component sourcing, SMT/THT assembly, inspection and functional testing.
View electronics capabilitiesSupporting Services
Casting, extrusion, finishing, assembly, testing, kitting and packing for complete products.
View supporting processesCAPABILITY 01 / 06
CNC Machining
Precision milled and turned parts for prototypes, tooling, fixtures and production components across common metals and engineering plastics.
±0.005 mm*Tightest reviewed target
2000 mm*Maximum part length
20+*Metal & plastic families
| Process | Indicative capability | Size / scope | Planning note |
|---|---|---|---|
| 3-Axis Milling | ±0.05 mm* | Up to 800 × 500 × 500 mm* | General prismatic parts, fixtures and housings. |
| 5-Axis Milling | ±0.02 mm* | Up to 600 × 400 × 400 mm* | Complex multi-face geometry and reduced setups. |
| CNC Turning | ±0.01 mm* | Up to Ø300 × 600 mm* | Shafts, bushings, sleeves and rotational components. |
| Swiss Turning | ±0.005 mm* | Up to Ø38 × 300 mm* | Small precision turned parts and production runs. |
Common materials & finishes
Aluminum 6061 / 7075Stainless 303 / 304 / 316Titanium Grade 5Steel 1045 / 4140POM / PEEK / NylonBrass / CopperAnodizingPassivationPlatingBead Blasting
Explore CNC MachiningSee materials, DFM guidance and process details.
→CAPABILITY 02 / 06
Sheet Metal Fabrication
Cut, bent, formed and welded parts for enclosures, brackets, panels, guards and structural assemblies.
0.5–6 mm*Indicative gauge range
1500 × 3000*Laser cutting envelope
10+*Finish options
| Process | Indicative capability | Size / scope | Planning note |
|---|---|---|---|
| Laser Cutting | ±0.2 mm* | Up to 1500 × 3000 mm* | Profiles, slots, vents and flat patterns. |
| CNC Bending | ±0.1° per bend* | Up to 2500 mm length* | Radius, grain, tooling and springback require review. |
| MIG / TIG Welding | Visual + agreed checks* | Assembly-dependent | Weld standard, distortion and cosmetics must be defined. |
| Hardware Insertion | Press-fit / PEM | Part-dependent | Studs, nuts, standoffs and related installed hardware. |
Common materials & finishes
Cold Rolled SteelStainless 304 / 316Aluminum 5052 / 6061Galvanized SteelCopper C110Brass 260Powder CoatingAnodizingZinc PlatingSilk Screening
Explore Sheet Metal FabricationSee DFM guidance, finishes and joining options.
→CAPABILITY 03 / 06
3D Printing
Five additive processes across thermoplastics, photopolymer resins, polymer powders and metal powders with no production tooling required.
5Additive processes
No ToolingDirect digital production
15+*Material families
| Process | Typical material family | Best suited to | Planning note |
|---|---|---|---|
| FDM | PLA, ABS, PETG | Fast functional prototypes, fixtures and large parts. | Layer height, orientation and support affect appearance. |
| SLA | Standard, clear and engineering resins | Detailed prototypes and appearance models. | Resin grade, UV behavior and post-cure require review. |
| SLS | Nylon PA12 | Functional parts and complex unsupported geometry. | Powder, surface texture and dimensional strategy vary. |
| MJF | Nylon PA12 / TPU* | Functional prototypes and low-volume end-use parts. | Color, dyeing and mechanical needs must be confirmed. |
| DMLS | 316L, AlSi10Mg, Ti64* | Complex metal parts and lightweight structures. | Supports, heat treatment and machining may be required. |
Common post-processing
As-PrintedSupport RemovalBead BlastingDyeingVapor SmoothingPaintingPolishingSecondary Machining
Explore 3D PrintingCompare process selection, materials and DFM guidance.
→CAPABILITY 04 / 06
Injection Molding
Tooling and molding support from prototype programs through repeat production, including insert molding and overmolding requests.
2 PathsAluminum & steel tooling
Prototype → ProductionScalable program planning
DFM ReviewBefore tool release
| Process | Indicative capability | Size / scope | Planning note |
|---|---|---|---|
| Aluminum Prototype Tooling | Confirmed after DFM | Part-dependent | Considered for bridge, prototype and selected low-volume needs. |
| Steel Production Tooling | Confirmed after DFM | Part / cavity-dependent | Tool grade, cooling, cavity plan and validation are defined per program. |
| Overmolding / 2-Shot | Interface-dependent | Part-dependent | Material compatibility, bonding and sequence require testing. |
| Insert Molding | Insert-dependent | Part-dependent | Insert retention, placement, heat and tolerance stack require review. |
Common materials & finishes
ABSPPPCPA6 / PA66POMTPE / TPUPC / ABSGlass-Filled NylonSPI PolishTexturePad Printing
Explore Injection MoldingSee tooling routes, resins, finishes and DFM guidance.
→CAPABILITY 05 / 06
PCB & PCBA
PCB fabrication, BOM sourcing, SMT and through-hole assembly, inspection and testing coordinated around the approved electronics package.
1–32 Layers*PCB fabrication
Down to 0201*SMT component size
TurnkeySourcing through test
| Process | Indicative capability | Size / scope | Planning note |
|---|---|---|---|
| PCB Fabrication | 1–32 layers* | Up to 500 × 500 mm panel* | Stack-up, laminate, copper and impedance are reviewed. |
| SMT Assembly | Down to 0201 components* | Up to 400 × 300 mm panel* | Footprints, spacing, package type and inspection access apply. |
| THT Assembly | Manual / wave soldering | Project-dependent | Lead preparation, selective process and assembly sequence are defined. |
| Inspection & Functional Test | AOI / X-ray* / custom fixture | Requirement-dependent | Test limits, coverage, fixture and records must be agreed. |
Common constructions & finishes
FR-4High-Tg FR-4Aluminum MCPCBRF LaminatesFlex / Rigid-FlexENIGLead-Free HASLOSPConformal Coating
Explore PCB & PCBA ServiceSee sourcing, assembly, testing and DFM details.
→CAPABILITY 06 / 06
Supporting Services & Product Integration
Additional manufacturing and integration support for projects that do not fit one standard process or require a complete assembled deliverable.
6+*Supporting processes
Low VolumeCasting-friendly routes
IntegratedAssembly, test & packing
| Process | Indicative capability | Size / scope | Planning note |
|---|---|---|---|
| Vacuum Casting | ±0.3 mm* | Up to 400 × 400 × 400 mm* | Master pattern, silicone tool life and resin selection apply. |
| Urethane Casting | ±0.3 mm* | Up to 600 × 600 × 600 mm* | Appearance, hardness, color and repeated quantity are reviewed. |
| Extrusion | Profile-dependent | Up to 6000 mm length* | Die feasibility, alloy / polymer, straightness and finish apply. |
| Assembly, Test & Packing | Work-instruction driven | Product-dependent | Interfaces, fixtures, acceptance criteria and packaging must be defined. |
| Design Engineering | Project-dependent | Multi-process support | DFM, reverse engineering and interface planning can be reviewed. |
Typical supporting scope
Vacuum CastingUrethane CastingAluminum ExtrusionPlastic ExtrusionPaintingPad PrintingAssemblyTestingKittingPackaging
Explore Other ServicesSee casting, extrusion and integration details.
→Engineering & Quality Planning
Specifications Become Commitments Only After Review
Zenbot reviews drawings, materials, critical features, finish requirements, inspection scope and timing before confirming the manufacturing route.
*Important: Values marked with an asterisk are indicative planning targets compiled from Zenbot service pages. Final capability depends on geometry, material, quantity, equipment, inspection method, supplier capacity and validation requirements.
01DFM & FeasibilityReview geometry, tolerances, process access, tooling and risk.
02Material & FinishConfirm grade, temper, color, coating, evidence and traceability.
03Inspection PlanDefine critical dimensions, gauges, reports, samples and test coverage.
04Release & DeliveryApprove production scope, quantity, packaging, schedule and change control.
Capability FAQ
Questions Before You Send the RFQ
Use the capability tables to shortlist a route, then let engineering confirm the final process plan.
Which manufacturing process should I choose?
Process selection depends on geometry, material behavior, quantity, finish, tolerance, validation requirements and budget. Share the product requirements rather than selecting solely from one headline figure.
Are the listed tolerances and sizes guaranteed?
No. The marked values are indicative planning targets. Final tolerances, size envelopes and process routes are confirmed only after drawing, material, feature and inspection review.
Can one RFQ combine CNC, sheet metal, molded parts and electronics?
Yes. Mixed-process requests can be coordinated around one product package, with each component and interface reviewed for its own manufacturing and inspection requirements.
What files should I submit?
Send 3D CAD and 2D drawings where available, plus quantity, material, finish, critical dimensions and target date. For electronics, include Gerber files, BOM, placement data, approved alternates and test requirements.
Do you support prototypes and low-volume production?
Prototype and production quantities can be reviewed across the listed processes. Minimum practical quantity and lead time depend on setup, tooling, material purchasing, finishing and validation needs.
Start a Project
Send the Product Requirements, Not Just a Part Number
A complete RFQ helps engineering select the right process, identify risks early and return a clearer manufacturing plan.
3D CAD / Gerber data2D drawingsQuantity & scheduleMaterial / BOMFinish & colorCritical dimensionsInspection / test needsPackaging requirements