Polyurethane resins
Rigid and flexible casting resin families for prototype and low-volume parts.
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Service 06 / 06
Beyond the core six — casting, extrusion & finishing.
Vacuum casting, urethane casting, extrusion, standalone finishing services, and design engineering support for everything that falls outside a standard process.
6+Additional processes
LOW VOLUMECasting friendly
IN-HOUSEDesign support
FLEXIBLEOrder sizes
Instant Quote — Other Services● Secure RFQ
Capabilities
Process capability overview
| Process | Tolerance | Maximum size | Lead time |
|---|---|---|---|
| Vacuum Casting | ±0.3mm* | 400×400×400mm* | 5–7 days* |
| Urethane Casting | ±0.3mm* | 600×600×600mm* | 7–10 days* |
| Extrusion | Profile-dependent | 6000mm length* | 10–15 days* |
| Design Engineering | Project-dependent | Project-dependent | Project-dependent |
*Indicative targets from the reference layout. Tolerance, part size, tooling, material and lead time are confirmed after engineering review.
Materials
Available materials
Silicone (RTV) tooling
Master-pattern mold tooling route for vacuum and urethane casting programs.
Extruded aluminum profiles
Custom and standard aluminum profile families subject to die and alloy review.
Extruded PVC / plastic profiles
Profile options for gaskets, trims, channels and selected functional components.
Exact resin, silicone, alloy, plastic grade, color and sourcing requirements are confirmed for each project.
Surface finishes
Finishing options
- Custom color matching
- Texture replication
- Painting
- Pad printing
- Assembly & integration
Finish compatibility, color, texture and cosmetic acceptance criteria require project confirmation.
Design for manufacturing
Master pattern quality
Vacuum-casting quality depends on the master pattern geometry, surface and finishing plan.
Mold life expectations
Silicone tooling output depends on resin, geometry, undercuts and required quality.
Extrusion profile constraints
Review wall transitions, material flow, die feasibility and straightness requirements.
Early design engagement
Bring engineering in early for multi-process assemblies, interfaces and finishing needs.
Applications
Industries we serve
- Product Design Studios
- Consumer Products
- Architecture & Signage
- Startups & Crowdfunding
- Automotive Trim
- Furniture
Project suitability, regulatory requirements and validation scope are confirmed during review.
Featured work
Recent Other Services projects
Concept example
Consumer product presentation models
Concept structure for vacuum-cast appearance parts; resin, finish and quantity require review.
Concept example
Custom aluminum enclosure profile
Concept structure for an extruded enclosure; alloy, die, length and finish are project-specific.
Concept example
Crowdfunding launch units
Concept structure for urethane-cast launch parts; tooling and production evidence require approval.
Concept examples illustrate page structure and are not presented as customer case studies.
FAQ
Common questions
When should I choose vacuum casting over 3D printing?
Vacuum casting may be considered when production-representative appearance, material behavior or repeated low-volume parts are more important than direct digital production.
Can your engineers help with design, not just manufacturing?
Design-engineering requests can be reviewed, including DFM, reverse engineering, interfaces and multi-process planning.
Do you handle final assembly?
Assembly, kitting, packaging and related integration requests can be reviewed for multi-part products.
Cross-sell
Pair it with another process
Injection Molding
Move a validated cast prototype into a reviewed production-tooling program.
Explore Injection Molding →CNC Machining
Add a precision master pattern, machined insert or supporting fixture.
Explore CNC Machining →PCBA Service
Combine molded or extruded housings with electronics manufacturing support.
Explore PCBA Service →